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Title An IoT solution to detect overheated idler rollers in belt conveyors
Authors Manuel Ibarra, Jaime Guevara Rios, Dennis Vargas Ovalle, Mario Aquino-Cruz, Hugo Calderon-Vilca, Sergio Ochoa
Publication date June 2024
Abstract It is common knowledge that mechanical systems need
oversight and
maintenance procedures. There are numerous prevalent operation monitoring
techniques, and in the era of IoT and predictive maintenance, it is possible
to find multiple solutions to supervise these systems. This article
describes the design and implementation of a low-cost system, which use an
IoT approach to detect overheated idlers in conveyors belt in mining
facilities. The system involves the use of temperature sensors, coordinately
with heat map image sensors. The users (i.e., mining operators) can monitor
overheated idlers in the whole conveyor belt, making on-demand queries using
Telegram or a website, and also receiving autonomous warnings. Prototypes of
this system were installed on a conveyor belt at a construction materials
manufacturing company, and also in a copper mining company, both located in
Apurimac, Peru. The usability and usefulness of the system were evaluated by
20 experts in maintenance and operation of conveyor belts, who filled the
questionnaire proposed by TAM (Technology Acceptance Model). The results
show that 91 percent of them consider the system useful for detecting the
overheating of idlers in a conveyor belt, and 93 percent of them considers
the solution as easy to use.
Pages 397-304
Volume 15
Journal name International Journal of Advanced Computer Science and Applications
Publisher The Science and Information (SAI) Organization (Summit House, Woodland Park, UK)
Reference URL View reference page